Automate data-flow and enhance operational efficiency_header image
Automate data-flow and enhance operational efficiency_header image
Expert article

Automate data-flow and enhance operational efficiency

Enhance operational efficiency with system integration 

 

In today's industrial environment, the integration of asset(s) data into various systems like Terminal Management Systems (TMS), Terminal Operating Systems (TOS),  Equipment Control Systems (ECS), Terminal Logistics Systems (TLS) and Asset/Maintenance Management systems is crucial for seamless data flow and better decision-making. For instance, integrating equipment utilization data with a Computerized Maintenance Management System (CCMS) and an Enterprise Asset Management (EAM) system can automatically update usage hours and generate maintenance plans. This automation reduces downtime and increases operational efficiency by minimizing manual intervention. 

 

To enable this, Konecranes has developed a Local IoT solution that facilitates the transfer of equipment data  directly to your systems, such as TOS, ECS, TMS, and TLS. 

Data are transferred over Ethernet interface using MQTT protocol at the standardized TIC 4.0 format. By adopting broadly used IoT communication protocol and by complying with terminal industry standardized guidelines, we ensure that data transfer is both reliable and efficient, allowing a fast and easy (brand agnostic as well) integration of any equipment.

 

To implement this solution and get near real-time data streaming, improve operational control and workflow efficiency, you need an extra hardware component on your equipment. We offer a Lifetime Advantage upgrade retrofit upon request, ensuring that your existing machinery can seamlessly integrate with our IoT solution.

 

Improve your operations with near real-time data interchange

 

This solution enables  you to get live feedback on digital and analog signals, control system data, alerts, and parameters configuration, allowing for significant improvements in various operational aspects:


Efficiency: detect operational bottlenecks and optimize operations in real-time, by making adjustments on the fly, enhancing overall productivity.
Safety: machine-to-machine (M2M) communication allows for real-time tracking of asset positions and speed control, reducing the risk of collisions and enhancing workplace safety.
Sustainability: real-time calculation of the carbon footprint helps in identifying ways to reduce emissions, contributing to eco-efficiency and carbon emissions reduction.
Maintenance: monitor and act on alerts in real-time, ensuring that maintenance issues are addressed promptly, thereby reducing downtime and extending the lifespan of your equipment.
 

Advancing towards smart ports

The future of material handling equipment lies in smart ports and automated systems. The Konecranes Local IoT solution enables you to adjust, fine-tune, and optimize your operations remotely. The ability to receive live feedback and make real-time decisions is a game-changer in the automation industry

 

European data act
European data act

Compliance with Data Act

We are committed to ensure secure and efficient data sharing. Our solutions are designed to comply with Data Act, providing secure data transfer.

By implementing industry-standard protocols and interfaces, we ensure that your data is handled responsibly and securely, giving you peace of mind while optimizing your operations.